Pioneer Industrial Systems | Tire Industry
pioneer industrial systems, tire painter, tire spray, tire doper, white sidewall, highpoint paint, tire handling, precision fluid delivery system, fanuc robotics, bead loaders, dial index tire spray, plummer, pioneer painter, PFDS, DTS1000i, RTS1000i,
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TIRE INDUSTRY

 

GREEN TIRE SPRAYING

(Robotic, Dial Index, and Manual Systems)

 

 WHITE LETTER PAINTERS

 

HIGH POINT PAINTERS

 

PRECISION FLUID DELIVERY SYSTEMS

 

ROBOTIC TIRE HANDLING

 

ROBOTIC BEAD LOADERS

 

BAR CODE READERS AND VISION SYSTEMS

Over 126

Tire Units

Over 38

Tire Plants

Over 2,196,508,680

Tires Sprayed

 

Recognizable world-wide as the leader in Green Tire Spraying Equipment, we have engineered several different base models, and have the capabilities to custom design a system to fit your specific needs. Our Patented Precision Fluid Delivery System plays a pivotal role in supplying the best spray coverage in the industry. We have expanded our product line using our expertise with FANUC Robotics and applied them in the tire build, cure, and final finish areas.

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Download our 2018 Tire Brochure!

 

 


 Robotic Green Tire Spraying Systems

Passenger and Light Truck Radials (RTS1000i)

Medium Radial Truck Tires (RTS2000i)

Pioneer’s RTS1000i system takes a robotic approach to spraying mold release on the inside of green passenger tires. As the tire enters the cell dimensions are gathered by two sets of light arrays. This information is used to change the spray pattern, optimize the amount of spray, reduce the amount of overspray, resulting in an accurate and consistent spray system. The tire is then picked up by a FANUC R1000 six axis robot and sprayed with Pioneer’s Patented Precision Fluid Delivery System. As an option, the RTS1000io can be upgraded with an LR Mate robot that will also spray the outside of the tire. Check out our RTS2000i for larger MRT or Medium Radial Truck Tires. These systems are covered under US PATENT No’s 7,943,201 / 8,646,404 / 9,192,953 / 9,884,338.

 

 

Download RTS1000i Datasheet 

Download RTS1000io Datasheet

Download RTS2000i Datasheet


Dial Index Green Tire Spraying Systems

Passenger and Light Truck Radials (DTS1000i)

Medium Radial Truck Tires (DTS2000i)

This is Pioneer’s DTS1000i machine. It is dial indexing spray system capable of handling passenger tires. The DTS1000i can be outfitted to utilize Pioneer’s Patented Precision Fluid Delivery System. Utilizing three stations, the tire is conveyed, measured, and chucked in the loading station. The tire is then indexed to the spray station where a spray gun will pop up inside the tire and spray mold release to coat the tire. The tire is then unloaded and conveyed out of the system in the exit zone. With all three zones active at the same time, this machine has a very high throughput. If needed this system can be outfitted with an additional spray gun to coat the outside of the tire as well. The DTS2000i system can handle Medium Radial Truck Tires. These systems are covered under US PATENT No. 9,192,953.

 

Download DTS1000i Datasheet

Download DTS2000i Datasheet

 


 

Linear Green Tire Spraying Systems

Passenger and Light Truck Radials (LTS1000i)

This is Pioneer’s LTS1000i, it is a Linear Transfer Sprayer with all the features and options of our advanced systems but with a smaller footprint. Our LTS1000i is for passenger and light truck tires, picks and places tires from same conveyor spot, and can be equipped with options such as precision spray, bead stretching, outside spray, accumulation conveyors, and many other options. These systems are covered under US PATENT No. 9,192,953.</p

Download LTS10o0i Datasheet


Custom Tire Spray Systems

Custom AG, OTR, or AERO Systems

Pioneer’s in house engineering allows custom designing and building systems to meet any needs for larger tire sizes. Pioneer has done linear gantry pick and place or robotic tire handling and spray systems. These systems can interface with existing racking systems, carts, or conveyors.

 


White SideWall/Letter Protective Paint Spray System or High Point Painter

Finished White Walls and White Letter Passenger and LT Tires (WWS1000 or HP1000)

Pioneer’s WWS1000 uses vision to identify if the incoming finished tire contains a white wall, or white letters. It then uses that same vision process to identify the size of the white area, and sends coordinates to the FANUC six-axis LRMate Robot to spray a protective coating over the white rubber. This system is flexible, fast, and designed to reduce overspray. It utilizes Pioneer’s Patented Precision Fluid Delivery System. The standard version comes with a single lane conveyor, but it can be upgraded to a dual lane system (WWS2-1000). The dual lane system allows for a tire to enter/exit the cell and go through the vision process while the robot is spraying the opposite lane, thus increasing throughput. For Pioneer’s HP1000, they can modify this system to apply high point paint dots on tires using inkjet print head mounted on end of robot arm. This system is covered under US PATENT No’s 7,943,201 / 8,646,404 / 9,192,953.

 

Download WWS1000o (HP) Datasheet


Manual Tire Sprayers

Small Bias or Radial Tires Manual Load/Unload

Pioneer’s model VTS1000io can spray both inside and or outside of tire. The tires are manually loaded and unloaded into the spray booth. Tires are sprayed via our Patented Precision Fluid Delivery System based on tire recipe. The VTS1000ioB systems applies to bias ply tires. They sit on a rotating table and the spray gun comes in from the top to spray the tires. The VTS1000iR system applies to radial tires. The tires hang on a rotating chuck and the spray gun comes in from the bottom. This system is covered under US PATENT No’s 8,646,404 / 9,192,953.

 

Download VTS1000ioB Datasheet

Download VTS1000iR Datasheet

Download LTS1000i Datasheet


Pioneer’s model HTS100i can spray inside of both bias-ply or radial tires. The tires are manually loaded and unloaded into the spray booth. Tires are sprayed using a simple pressure pot fluid delivery system. Spray gun position and fan pattern along with spray timer are manually adjusted.

 

Download HTS100i Datasheet


Pioneer’s model HTS1000i can spray inside of both bias-ply or radial AG tires. The tires are manually loaded and unloaded into the spray booth. Tires are sprayed using Pioneer’s Patented Precision Fluid Delivery System. Spray gun position is controlled by a linear actuator. The amount of lube dispensed is controlled by a servo motor and the spray fan pattern is controlled, both based on tire recipe.

 

Download HTS10o0i Datasheet


 Precision Fluid Delivery System

Retrofit kits available

This is the heart of each one of Pioneer’s spray systems. Utilizing several measuring devices, each incoming tire is measured. This data is used to calculate spray gun positions, the amount of fluid, fan, and atomizing air required for that specific tire size. Taking this information and applying it to the calibrated spray formula, Pioneer can precisely dispense the right amount of fluid for every tire that enters its systems. This reduces overspray and allows them to adjust to each tire on the fly, without requiring batches, recipes, or any higher level communications. While Pioneer prefers you purchase a new spray system, they recognize that sometimes the funds are not in the budget. The patented Precision Fluid Delivery System (PFDS) is able to be purchased separately and retrofitted onto existing equipment. This allows you to experience some of the precision benefits that come with their tire spraying equipment at an affordable cost. So keep Pioneer in mind when you go to upgrade your existing machine! This technology is covered under US Patent No. 9,192,953.

 

Download PFDS Datasheet

 

Contact Us Today

 


Downloads!

 

Download our 2018 Tire Brochure!

Download RTS1000i Datasheet

Download RTS1000io Datasheet

Download RTS2000i Datasheet

Download DTS1000i Datasheet

Download DTS2000i Datasheet

Download WWS1000o (HP) Datasheet

Download VTS1000ioB Datasheet

Download VTS1000iR Datasheet

Download LTS1000i Datasheet

Download HTS100i Datasheet

Download HTS10o0i Datasheet

Download PFDS Datasheet